EN
Automatic Carton Packing and Boxing Line
15-20 Boxes/Min High Speed
Collaborative Robot Handling
Full PLC Control
Customizable Packaging Solution Our automatic carton packing and boxing line offers 15-20 boxes/min speed, collaborative robot handling, full PLC control, and customizable packaging. Ideal for automated large-scale production, with integrated labeling, weighing, and palletizing functions.
- Overview
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Product Overview
The Automatic Carton Packing and Boxing Line is a fully integrated, end-to-end packaging solution designed to automate the entire carton packaging workflow, from product handling to final palletizing. This line combines collaborative robot technology, servo-driven equipment, and intelligent PLC control to achieve high-efficiency, low-labor packaging for production lines, supporting large-scale, continuous manufacturing while ensuring consistent packaging quality.
Covering the full process of product handling, automatic carton opening, product cartoning, box sealing, labeling, weighing, bundling, and palletizing, this line is engineered to reduce manual labor, lower packaging costs, and improve production efficiency, making it the ideal packaging solution for various industries including food, cosmetics, electronics, pharmaceuticals, and consumer goods.
Core Advantages
High-Efficiency Packaging: Achieves 15-20 boxes per minute cartoning speed, enabling large-scale, continuous production to meet high-volume manufacturing demands.
Intelligent Collaborative Robot Handling: Uses collaborative robots as the core handling unit, with customized gripping fixtures to pick 3-4 products per cycle, 5-6 cycles per minute, ensuring flexible, accurate product handling.
Servo & PLC Intelligent Control: Full servo-driven system with Siemens PLC control and human-machine interface, allowing non-stop speed adjustment, real-time production data display, and automatic fault detection.
Full-Automation Workflow: Integrates automatic carton opening, product cartoning, box sealing, labeling, weighing, bundling, and palletizing, eliminating manual intervention and reducing labor costs.
Customizable & Flexible: Supports customizable carton specifications, can be adjusted for different product sizes, and can be configured for right-in/left-out or left-in/right-out operation to fit your site layout.
Automatic Fault Protection: Equipped with multiple sensors to detect low material level, missing cartons, empty boxes, and other faults, with automatic stop and alarm functions, minimizing downtime.
Energy-Saving & Low Noise: Total power of the cartoning machine is only 3.5KW, with noise level ≤65dB, meeting energy-saving and environmental protection requirements.
Wide Environment Adaptability: Operates stably in temperatures from -10℃ to 40℃, with humidity ≤80%, suitable for various production environments.
Application Scenarios
This Automatic Carton Packing and Boxing Line is suitable for:
Food & Beverage Manufacturers: Automated packaging of food products, snacks, beverages, etc.
Cosmetics & Personal Care: Packaging of cosmetic boxes, personal care products
Electronics & Electrical: Packaging of electronic components, small home appliances
Pharmaceutical & Healthcare: Packaging of pharmaceutical products, medical supplies
Consumer Goods: Large-scale packaging of daily consumer goods, improving production efficiency
E-commerce Fulfillment: Automated packaging for e-commerce order fulfillment, improving order processing speed
Equipment Details
Collaborative Robot Material Handling System
Synchronous Transition Conveyor Section
Automatic Carton Packing Machine
Hot Melt Adhesive Machine
Small Box Labeling Machine
Automatic Carton Erector
Automatic Carton Sealing Machine
Carton Weighing Machine
Automatic Bundling Machine
Carton Labeling Machine
Palletizing Robot & Roller Conveyor
Automatic Carton Packing Machine Technical Parameters
NO. |
Component |
Brand |
Origin |
1 |
HMI Touch Screen |
HUICHUAN |
Germany |
2 |
PLC |
Siemens |
Germany |
3 |
Photoelectric Switch |
SICK |
Germany |
4 |
Proximity Switch |
SICK |
Germany |
5 |
Load Switch |
MINGWEI |
France |
6 |
Power Supply & Emergency Stop |
Chint |
France |
7 |
Relay & Encoder |
Omron |
Japan |
8 |
Solenoid Valve & Cylinder |
Airtac |
China |
9 |
Servo Motor |
HUICHUAN |
China |
Electrical Configuration
| NO. | Component | Brand | Origin |
| 1 | HMI Touch Screen | HUICHUAN | Germany |
| 2 | PLC | Siemens | Germany |
| 3 | Photoelectric Switch | SICK | Germany |
| 4 | Proximity Switch | SICK | Germany |
| 5 | Load Switch | MINGWEI | France |
| 6 | Power Supply & Emergency Stop | Chint | France |
| 7 | Relay & Encoder | Omron | Japan |
| 8 | Solenoid Valve & Cylinder | Airtac | China |
| 9 | Servo Motor | HUICHUAN | China |
FAQ
Q:Can the line be customized for different product sizes?
A: Yes, the line is fully customizable. We can adjust the robot fixture, carton specifications, and equipment parameters to fit your specific product and packaging requirements.
Q:Can I adjust the packaging speed without stopping the machine?
A: Yes, the HMI screen allows you to change the packaging speed directly without stopping the production line, ensuring continuous production.
Q:What happens if there is a material shortage?
A: The line is equipped with material level sensors. When material is low, the equipment will automatically stop, and automatically restart after you replenish the material, no manual operation is needed.
Q:Can the line be integrated into my existing production line?
A: Yes, the line is designed for easy integration. It can be connected to your existing production line, and we can adjust the layout to fit your site.
Q:What is the maintenance requirement for the line?
A: All equipment uses standardized, branded components, and we provide detailed maintenance manuals and technical support. The line is designed for easy maintenance, with low failure rate.
