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Bagging and Boxing Packaging Line
Parallel Robot High-Speed Handling
Full PLC Intelligent Control
Integrated Carton Forming & Sealing
Customizable Packaging Solution
- Overview
- Recommended Products
Our automatic bagging and boxing packaging line uses high-performance parallel robot handling, full PLC intelligent control, to achieve high-efficiency automated packaging for bagged products. With integrated carton opening, packing, sealing, online weighing, labeling and palletizing functions, it can reduce labor cost by up to 70%, ideal for automated large-scale production.
Product Overview
For manufacturers struggling with rising labor costs, inconsistent packaging quality, and low efficiency in manual bagged product packaging, our Automatic Bagging and Boxing Packaging Line offers a transformative automated solution. This fully integrated, end-to-end system combines advanced parallel robot technology, intelligent PLC control, and standardized packaging equipment, to achieve fully automatic operation from carton opening, product bagging and boxing, carton sealing, online weighing, real-time labeling, to final palletizing.
This packaging line is specially designed to replace manual packaging work, which not only greatly reduces your labor cost, but also improves packaging consistency and efficiency. It can meet the high-volume, continuous production demands of various industries including food, agriculture, chemical, consumer goods, and building materials, helping you to achieve automated, smart manufacturing.
Core Advantages
Fully Automated End-to-End Workflow: Integrates all packaging processes into one single line, eliminating manual intervention in the entire workflow, which can reduce your labor cost by up to 70% and improve production efficiency.
High-Speed Parallel Robot Core: Uses domestic high-performance parallel robot as the core packing unit, achieving fast, accurate bag loading into cartons, with 0.1mm positioning accuracy, ensuring stable and flexible operation.
Intelligent PLC Control System: Full PLC + touch screen control system, which supports easy operation, real-time production data display, automatic fault detection and alarm, greatly reducing equipment downtime.
Flexible Site Layout Adaptability: The line can be adjusted for different bag and carton sizes, and can be configured for right-in/left-out or left-in/right-out operation to perfectly fit your existing site layout.
Consistent Packaging Quality: Achieves continuous, high-speed packaging with consistent quality, eliminating manual errors and product damage, ensuring every carton meets your quality standards.
Easy Integration & Maintenance: Modular design allows easy integration into your existing production line, and all components are standardized, making installation and maintenance very easy.
Application Scenarios
This Automatic Bagging and Boxing Packaging Line is suitable for the following industries:
Food & Agriculture Industry: Automated packaging of bagged food, grains, seeds, snacks and other agricultural products, improving packaging efficiency and hygiene.
Chemical Manufacturing: Packaging of bagged chemical products, fertilizers, additives and other chemical goods, ensuring safe and consistent packaging.
Consumer Goods Production: Large-scale packaging of bagged daily consumer goods, helping you to meet high-volume production demands.
Building Materials Industry: Packaging of bagged building materials, powders and other construction products, reducing manual labor in heavy packaging work.
E-commerce Fulfillment: Automated packaging for e-commerce order fulfillment, improving order processing speed and reducing delivery time.
Equipment Details
Automatic Carton Erector
The first station of the line, this equipment automatically completes carton unfolding, bottom flap folding, and bottom tape sealing, preparing empty cartons for packing. It uses PLC control, which greatly reduces labor intensity, and is essential for large-scale automated production.
Parallel Robot Cartoning Machine
The core equipment of the line, it uses parallel robot as the main power source to automatically load bagged products into opened cartons. The casing is made of 100mm carbon steel square tubes with powder coating, ensuring durability, and it supports PLC control and touchscreen operation.
Online Carton Weighing Machine
This online weight detection equipment checks the weight of packed cartons, ensuring product quantity is correct, eliminating under-filled or over-filled cartons, and guaranteeing your product quality.
Single-Strip Carton Sealing Machine
After packing, this machine automatically seals the top of cartons. It features side drive for stable conveying, gentle flap folding without creasing, and independent electrical cabinet for safety. It supports two working modes: manual debugging mode and continuous sealing mode.
Carton Labeling Machine
We provide two types of labeling machines to meet your needs: real-time print-and-apply labeling machine, and pre-printed side labeling machine, both can ensure accurate label placement and integrate with the production line.
Palletizing Robot
The final station of the line, this robot automatically stacks packed cartons onto pallets, completing the final packaging process and preparing goods for shipping.
Roller Conveyor System
This system connects all equipment of the line, ensuring stable, fast conveying of cartons between stations. It supports various drive and layout forms, with large conveying capacity and high reliability.
Roller Conveyor Technical Parameters
Parameter |
Value |
Options |
Drive method |
Customizable |
Single chain drive, double chain drive, O-belt drive, V-belt drive |
Roller diameter |
Customizable |
38, 50, 60, 76, 89mm available |
Roller spacing |
Customizable |
Designed according to your product specifications |
Conveying width |
200-2000mm |
Customizable |
Conveying speed |
Max 50m/min |
Subject to actual design |
Power supply |
Customizable |
Single-phase 220V or three-phase 380V 50HZ |
Conveying capacity |
Customizable |
Designed individually for your needs |
Core Electrical Configuration
NO. |
Component |
Brand |
1 |
Touch screen HMI |
WEINVIEW |
2 |
PLC Control System |
Mitsubishi |
3 |
Servo Motor |
Mitsubishi |
4 |
Pneumatic Elements |
AIRTAC/SMC |
5 |
Linear Guide |
HIWIN/PMI |
6 |
Sensor |
Omron, SICK, Keyence |
7 |
Low Voltage Electrical |
Schneider |
8 |
Power Supply |
MeanWell |
9 |
Parallel Robot |
Domestic High-Performance Brand |
Carton Specifications Requirements
To ensure the line operates optimally and avoid any jamming or malfunction, we recommend your cartons to meet the following specifications:
- The carton should be pre-folded, with the first and third crease lines pre-folded once, to fit the packaging machine.
- The depth of the crease lines should be 2/3 of the paper thickness, to facilitate box folding and shaping.
- The slotting and creasing lines deviation should not exceed 2mm, to ensure the box is perfectly square when opened.
- The folding direction of the box must be accurate, reversed folding will make it unsuitable for the machine.
- The cardboard quality should be consistent with the sample, with smooth edges, no burrs or excess material.
- When folding long sides, there should be no overlapping, leave a 2-3mm gap to avoid jamming.
- The crease line on the long side should be 1/2 to 2/3 of the paper thickness wider than the short side, to prevent wrinkles.
- The box surface should be flat, dry and with certain roughness, to facilitate vacuum gripping and tape sealing.
- The size error of length, width and height should not exceed 5mm, to ensure accurate positioning.
FAQ
Q: Can the line be customized for different product sizes?
A: Yes, the line is fully customizable. We can adjust the robot fixture, carton specifications, and equipment parameters to perfectly fit your specific product and packaging requirements.
Q: What is the typical return on investment (ROI) for this line?
A: For most manufacturers, this line can reduce labor cost by up to 70%. With the labor cost saving, the typical ROI is 12-18 months, depending on your local labor cost and production volume.
Q: What happens if there is a material shortage during production?
A: The line is equipped with material level sensors. When material is low, the equipment will automatically stop, and automatically restart after you replenish the material, no manual operation is needed.
Q: Can the line be integrated into my existing production line?
A: Yes, the line is designed for easy integration. It can be connected to your existing production line, and we can adjust the layout to fit your site perfectly.
Q: Do you provide after-sales support and maintenance service?
A: Yes, all equipment uses standardized, branded components, and we provide detailed maintenance manuals, free technical support, and on-site service if needed, to ensure long-term stable operation.
If you are interested in our Automatic Bagging and Boxing Packaging Line, please contact us to get a customized solution, detailed quotation, or schedule a virtual demo to see the line in operation. Our team of experts will work with you to design a packaging solution that fits your production needs.
