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Transformer Production Line

✔ Complete Transformer Manufacturing from Core to Final Testing

✔ Stable Continuous Production for High-Volume Output

✔ Flexible Design for Power & Distribution Transformers

✔ Consistent Quality with Integrated Testing & Inspection

Overview
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Product Overview

This transformer production line is designed for manufacturing of various types of transformers, including core processing, coil winding, assembly, insulation treatment, and final testing into a complete and efficient system.

This solution is suitable for transformers 35kv and below, with an annual production capacity of not less than 1,500 units (the actual capacity varies depending on the capacity).

Key Advantages

1. Complete Process Integration

The production line covers the full transformer manufacturing process, from core preparation to final testing, ensuring a seamless workflow and improved production efficiency.

2. High Stability for Continuous Production

Designed for long-hour industrial operation, the system maintains stable performance and consistent output under continuous production conditions.

3. Flexible and Customizable Design

The production line can be configured based on transformer type, production capacity, and factory layout requirements.

Applications

This production line is widely used in:

Power transformer manufacturing

Distribution transformer production

Dry-type transformer production

Oil-immersed transformer manufacturing

Electrical equipment manufacturing

Main Equipment Configuration

No	Name	Qty (set)	Application of equipment
1	Interlayer insulation paper folding machine	1	Foil winding interlayer insulation fabrication
2	Shearing machine	2	Insulation manufacturing
3	Foil winding machine	1	Foil coil fabrication
4	Automatic wire arranging machine	2	High voltage coil fabrication
5	High and low voltage winding machine	4	High and low voltage coil fabrication
6	Coil final forming machine	1	Coil shaping use
7	Drying oven	1	Coil shaping use
8	Oxyhydrogen welder	2	Copper-aluminum welding
9	Vacuum pouring tank (Static)	1	Dry coil casting
10	Curing oven	2	Coil drying, curing
11	Vacuum drying tank	1	Oil transformer body drying
12	Vacuum oil-filter	1	Transformer oil heating filter
13	Oxyhydrogen welder	2	Copper and aluminum strip welding
14	Slitting line	1	Silicon steel master coil slitting
15	Transverse cutting line	1	Core cutting
16	Transverse cutting line	1	Core cutting
17	Open-core line	1	Cylindrical single-phase core
18	Iron core turnover table	1	Finished iron core stack flip
19	Iron core turnover table	1	Finished iron core stack flip
20	Comprehensive test-bed	1	Transformer test
21	Lightning impulse	1	Impulse test
22	Partial discharge test system	1	Dry change discharge test
23	Isolated room	1	Partial discharge and temperature rise test
24	Flat transfer trolley (Electric trolley )	1	Shielded room transfer
25	Oil dielectric loss tester	1	Transformer oil dielectric loss test
26	Gas chromatography	1	Gas analysis of transformer oil
27	Oil withstand volatge tester	1	Oil withstand voltage test

FAQ

Q1: Can the production line be customized for different transformer types?

Yes, the system can be tailored according to transformer size, structure, and production requirements.

Q2: How is product quality ensured?

Multiple testing and inspection processes are integrated throughout the production line.

Q4: Is this line suitable for continuous production?

Yes, it is designed for stable, long-hour industrial operation.

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Transformer Production Line

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