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35w 10pole idu air conditioner motor production line375-0

BLDC Motor Assembly & Winding Line

Home >  Products >  BLDC Motor Assembly & Winding Line

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35W- 10Pole IDU Air Conditioner BLDC Motor Production Line

35W- 10Pole IDU Air Conditioner BLDC Motor Production Line

✔ 18s High-Speed Motor Assembly  
✔ Integrated Stator + Rotor + Testing  
✔ Modular Design for Different Motor Types  
✔ Stable Production with ≥99% Yield Rate  
Inquiry
  • Overview
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I. Production line requirement：
1.Capacity for complete production line：18seconds/pieces；
2.The equipment can not damage the products；
3.This production line meet 35W-10Pole motor stator, rotor and assembly line and testing；
4.The working surface height of each equipment (Note: height from tooling surface to ground) is 850mm~900mm. The line height and size conform to ergonomic design, making it convenient for Party A to adopt standing operation.
5.The parameter settings can realize permission classification and different user login records. At least 3 levels of permission classification are required in the HMI
  
i.Full lock
ii.Parameters related to testing data can be adjusted
iii.Parameters related to the action can be adjusted
  
2.Sound and light alarm function for each device is needed, which is red, yellow and green three-color alarm.
3.The whole production line meets the operating requirements of the indoor ambient temperature of -18℃ to 45℃;
4.Party A provides 440V/50Hz power supply to the power source platform. If Party B needs power purification or other needs, Party A shall be solved.
5.Other equipment requirements: Based on the characteristics and functional requirements of each device, they shall be listed separately in the functional requirements of each device.
6.The sensor bracket and other machined parts need to be rust-proofed. The sensor bracket needs to have a protective function for the sensor.。
7.Each stand-alone device can be shielded when an abnormality occurs, without affecting the operation and production of the entire line.
8.Any matters not covered in other technical agreements shall be subject to the subsequent written confirmation by both parties.
   
II.The overall process flow and layout are as follows：
1.Process flow：
  
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2.Layout：
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- Main Equipment Configuration
   
3.1.Stator line equipment list
No Equipment Qty Description Output
1 Terminal pin crimping & excess wire cutting machine 1 Automatic crimping terminal pins, cut off excess wire, manual loading and unloading the stators 18S
2 Terminal pin insert machine 1 Automatic inserting terminal pins 18S
3 Coil winding machine 10 Stator coil winding machines 18S
4 Laser welding machine 1 Connecting AL wires and terminal pins with laser welding 18S
5 Pre-rounding & rounding & performance testing combine machine 1 Liner stator pre-rounding, round welding, stator electric performance testing. 18S
6 Coil winding fixture tools 35 Put stator into fixture tools for coil winding /
7 Stator ID cleaning and oil applying production line 1 Cleaning stator ID and applying anti-rust oil 8S
  
3.2. Rotor and assembly line equipment list

No

Equipment name

Qty.

Description

Output

8

Magnet insertion machine

1

Magnet without magnetism before injection molding

14S

9

Injection auxiliary arm

1

Assisting worker loading the rotors for injection & unloading

/

10

Shaft press

1

Pressing shaft and testing height

12S

11

Circlip clamping & bearing pressing machine

1

Crimping circlip for front & back bearings , and pressing the front & back bearings and testing runout

14S

12

Rotor Multi-path magnetizer

 

Magnetizing the magnet with multi-path and testing the magnetic valve

14S

13

Rotor cleaning & magnetic flux density testing & oil applying machine

1

Cleaning outside of rotor( adhesive tape cleaning, magnetic flux density testing, rotor bearing outside oil applying

14S

14

Stator testing machine

1

Automatic performance testing

14S

15

Automatic wave washer insert machine

1

Automatic inserting the wave washer into stator bearing

12S

16

Rotor stator assembly machine

1

 Rotor & stator assembly

14S

17

Automatic PCB board welding machine

1

Automatic welding PCB board

14S

18

 Automatic applying thermal adhesive & insulation paper  insert machine

1

Automatic applying thermal adhesive & insert insulation paper

14S

19

End cover pressing machine

1

Press end cover, and monitor pressure and displacement

12S

20

Wave washer testing machine

1

Testing elasticity of wave washer

14S

21

No-load performance tester

1

Testing performance with No-loading

14S

22

Soundproof room

1

For artificial noise listening

/

23

Load performance tester

1

Testing performance with loading

14S

24

Automatic printing labelling & circle-clip crimping machine

1

Automatic printing and labelling & circleclip crimping

12S

25

CCD appearance testing machine

1

Use CCD to test appearance of stator

12S

26

Silent belt conveyor line

1

Manual unloading motors from tray

/

27

Tooling tray

1

User for transferring products with conveyor line

/
    
IV. General technical requirements for equipment
 
4.1.  Mechanical safety requirements
4.1.1. Movable protective covers shall be provided for movable parts and components that are frequently adjusted and maintained;
4.1.2. For possible flying hazards, anti-loosening measures shall be provided, protective covers or protective nets shall be provided, and other protective measures shall be provided.。
  
4.2 . Elctrical safety requirememt
4.2.1. The control system is placed in a location that is convenient for the operator to operate and observe;
4.2.2. Adopt single-phase three-wire power supply system , and the equipment housing is equipped with a protective grounding device;
4.2.3. Manually operated equipment is equipped with a safety light curtain, and the operation will be immediately stopped and reset after an erroneous operation.
4.3. HMI requirement: Chinese and English
4.4. Appearance color: RAL9003;  Safety part color: RAL1023
   
V. Key parts configuration list：

   No

   Name

   Brand

   Specification

1

  Touch screen HMI

   WEINVIEW

 10inch

2

   PLC

   Mitsubishi

 5U series

3

   Servo motor

   Mitsubishi

/

4

   Pneumatic elements

AIRTAC/SMC

/

5

   Linear guide

HIWIN/PMI/AIRTAC

/

6

   Screw rod

HIWIN/TBI

 

7

   Bearing

NSK/NTN

 

8

   Speed adjusting motor

   JSCC

 

9

Industrial computer

   Advantech

 

10

   Sensor

Omron, SICK, Keyens

 

11

   Contactors & relays and other low voltage electrical

   Schneider

 

12

24V power supply

   MeanWell

 

13

SCARA robots

YAMAHA/INOVANCE

  
This solution is especially suitable for manufacturers looking to upgrade from manual or semi-automatic production to a fully integrated automated system.
    
FAQ
  
Q1:Can the production line be customized?
Yes, the line can be fully customized based on motor type, production capacity, and factory layout.
  
Q2:What motor types are supported?
Supports IDU motors, fan motors, HVAC motors, and other small electric motors.
    
Q3:What is the production capacity?
Standard cycle time is ≤18 seconds per motor.
    
Q4:Do you provide installation and training?
Yes, we provide overseas installation, commissioning, and operator training.
    
Q5:Can the line integrate MES systems?
Yes, the system supports data integration and smart factory management.
 

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