EN
- Overview
- Recommended Products
I-Description
1 Raw material parameters
Release paper: CCK/PEK
(1)Thickness: 100～150 micron, maximum width 1200mm.
(2) The maximum unwinding diameter is φ800, and the maximum load-bearing capacity is 1000KG.
(3) It is a double-sided silicone film paper, which needs to be moisture-proof after being coated with glue.
Protective film: PE film Thickness: 20 - 50 micron
Resin: Epoxy Viscosity: 8,000 - 200,000 cps
The inner diameter of the rewinding and unwinding paper tube is φ76.
2 Equipment parameters
1) Roller surface width: 1400mm
2) Coating film width: 500~1200mm
3) Glue coating speed: Mechanical speed: 1m-35m/min, coating speed: 1m-30m/min, which can be adjusted through the touch screen operation interface
4) Hot oil temperature: Max. 110°C
5) Cold water temperature: Min. 8°C
3 Auxiliary equipment （prepared by buyer）
1) Power: 380V, 3phase, 50Hz
2) Air compressor 2.2kW x 1pcs; gas pressure supply: 0.6MPa; 0.8m3 vertical air tank.
3) It is more than 3.5 meters for the distance of crane lifting hook and ground.
II Equipment composition
1- Unwinding unit
Adopts magnetic powder brake, cooperated with fully automatic tension sensor to keep the tension stable during unwinding and ensure uniform coating. The tension range is 5N.m~50N.m. It can adjust by automatic or manual;
The servo automatic correction system ensures neat edges.
The stainless steel platform, which generates negative pressure on the table to make the paper adsorbed on the table. The cutting knife groove is preset to make the paper splicing neat and easy to operate.
2- Gluing unit
1) The gluing function includes a pair of steel roller and a rubber roller.
Two steel rollers with high precision, one steel roller is used for fixing position and gluing. Another one is installed on the sliding mechanism,which is used for adjusting the gluing gad by servo , and the accuracy is 0.001mm. The steel roller is heated by oil, and the surface temperature accuracy is <±1°C. According to different resin viscosity ratios, the speed ratio between the fixed roller and the moving roller is used to control the glue coating speed and glue amount.
The coating width can be adjusted by Teflon baffle, up to a maximum width of 1250mm. The heating plate and two steel rollers form a glue tank;
The rubber roller is installed on the swing arm mechanism,it is driven by a step-by-step cylinder. It only performs small movements in daily work and can be raised and lowered quickly (large lifting and lowering movements are only made when maintenance of the rubber roller is required). The height of the rubber roller is limited by the screw, and the gap between the rubber roller and the steel rod is accurately controlled to ensure uniform glue application. The rubber roller gap can be adjusted manually or electronically.
2) The melting system is located above the glue tank and consists of a melting grate (passing hot water) + an aluminum alloy electric heating plate.
The molten glue grate is welded from polished stainless steel tubes with a smooth surface and is easy to clean. In order to ensure that the sol parts are not contaminated by oil, the sol grate is not heated with oil. A special heating water tank provides 80-90°C hot water to the sol grate for preliminary solization. The temperature of the heating water tank is measured by PT100, and the heating power is 3kW. The sol grate and the water pipe are connected with a high-pressure quick-change joint.
The aluminum alloy heating plate is heated by electric heating to further heat-melt the initially melted resin and flow into the glue tank.
3- Cooling film rewinding unit
Including :online thickness measurement system, flat cooling plate, PE film unwinding unit, pressure roller, static elimination system, rewinding car, etc.
1) Online thickness measurement system
The glued release paper passes through infrared thickness detection equipment, which can accurately measure the thickness of the resin coating online, and the detection is stable and reliable. The thickness of the grease coating will be displayed in real time on the touch screen in a curved manner, upper and lower limit alarms can be set, and on-site audible and visual alarms will remind the operator. At the same time, the detection data can be stored, queried, and viewed historical data, trend charts, etc.
2) Flat cooling plate
The gummed paper is cooled by the cooling plate, and the resin is cooled to form a low-viscosity film, which reduces the viscosity to prevent the resin from adhering to the release paper during winding.
Cooling effect temperature minimum 8℃. The cooling plate material is 6061 aluminum alloy hard oxide material with a thermal conductivity of 237W/MK. Cold plate refrigeration, 5P chiller provides cooling water with a minimum temperature of 8 degrees Celsius.
3). PE film unwinding group
The PE film unwinding adopts magnetic powder braking and the tension is automatically controlled. There are two sets of PE film unwinding, each set includes an air expansion shaft and a flattening and bending roller. The two sets work in turns to reduce the time of stopping and changing rolls, ensuring continuous production.
4). Counterpressure rubber roller
One pair is used to ensure reliable fit between the PE film and the glued release paper, while also providing production line tension. The diameter of the rubber roller is Ø186mm, and the cylinder is pressurized. The rubber roller is driven by servo.
5). Static elimination system
The static elimination system consists of two anti-static ion air rods installed opposite each other with an interval of 300mm. The retroperitoneal gummed paper passes through the middle and reaches the winding car.
6). Rewinding car
It adopts servo motor constant tension rewinding, with a maximum rewinding diameter of 900mm and a maximum load-bearing capacity of 1000KG.
Standard configuration of private server correction, correction accuracy ±1mm.
4- Peripheral support system:
It mainly includes a Rittal electrical control cabinet and an 18Kw hot oil mold temperature controller.
III Technical data
| No. | Technical | Data |
| 1 | Gluing line speed | 3～30m/min |
| 2 | Effective width | 1200mm |
| 3 | Resin viscosity | 8,000～200,000cps |
| 4 | Minimum weight of coating film | 10g |
| 5 | Maximum film weight | 300g |
| 6 | Glue coating range | 7g/m2 -----250g/m2 |
| 7 | Glue coating accuracy (between 5g-40g/㎡) | ±1g/m2 |
| 8 | Glue coating accuracy (between 40g-100g/㎡) | ±2g/m2 |
| 9 | Glue coating accuracy (between 100g-250g/㎡) | ±2g/m2 |
| 10 | Glue form | Turning glue |
| 11 | Rubberized Steel Rod Dimensions | Ø400mm |
| 12 | Circular runout tolerance | ≤±0.002mm |
| 13 | Characteristics of rubberized steel rods | Hard chromium plating, surface hardness 58-60HR |
| 14 | Maximum temperature of rubber coated steel rod | 130℃ |
| 15 | Rubberized steel rod bearings | 4 NTN bearings imported from Japan each |
| 16 | Rubberized steel roller operating temperature | 65~85°C |
| 17 | Rubberized steel roller power source | Servo motor + reducer structure |
| 18 | Glue gap adjustment method | Servo motor, precision adjustment |
| 19 | Steel rod gap adjustment accuracy | 0.001mm |
| 20 | Steel rod positioning groove accuracy | Integrated processing after assembly |
| 21 | Rubber roller size | Ø400mm |
| 22 | Rubber roller gap adjustment | Manual or private server electric adjustment option |
| 23 | Rubber roller power source | Servo motor + reducer structure |
| 24 | Servo motor brand | Xinjie |
| 25 | Electrical cabinet | Imitation Rittal |
| 26 | PLC and modules | Domestic first-line brands |
| 27 | Electrical equipment protection level | IP55 |
| 28 | Touch screen specifications | 7 inches x1, 10 inches x 1 |
| 29 | Brand | Weinview, Xinjie |
| 30 | Applicable coating materials | Epoxy resin, bismaleimide resin, cyanate ester and other high-performance hot melt resins |
| 31 | Equipment dimensions | 8000mm x 3000mm x 3000mm |
| 32 | gross weight | Around 8000kg |
| 33 | Power requirements | 380V 50Hz, 100A |
| 34 | Compressed air requirements | 0.6MPa |
| 35 | Circulating water volume | 1.6m³/h(Max.) |
| Release paper rewinding and unwinding | ||
| 1 | Release paper thickness | 100~150μm |
| 2 | Release paper width | 1080mm |
| 3 | Maximum diameter of release paper | 800mm |
| 4 | Tension control form | Magnetic particle braking |
| 5 | Tension adjustment accuracy | ±0.5kg |
| 6 | Paper tube size | Ø76mm |
| 7 | Paper clamping method | Fork shaft + air expansion shaft |
| 8 | Guide roller diameter | Ø100mm |
| 9 | Guide roller surface treatment | Surface hard oxidation anodizing treatment |
| 10 | Tension detection range | 5~50kg |
| 11 | Number of correction devices) | 2 sets |
| 12 | Correction accuracy | ±1mm |
| 13 | Deviation correction device installation location | 1 set of unwinding car and 1 set of rewinding car |
| Cooling water system | ||
| 1 | Temperature control range | 8~10°C |
| 2 | Temperature control accuracy | ±1°C |
| 3 | Circulating water volume | 1.6m³/h |
| 4 | Circulation pump power | 0.12kW |
| Oil heating system | ||
| 1 | Temperature control range | Normal temperature ~130°C |
| 2 | Temperature control accuracy | ±1°C |
| 3 | Temperature control method | PID |
| 4 | total heating power | 33kW |
| Water tank heating system | ||
| 1 | Temperature control range | Normal temperature ~90°C |
| 2 | Temperature control accuracy | ±1°C |
| 3 | Temperature control method | PT100 |
| 4 | total heating power | 3kW |
| 5 | Circulating water volume | 1.6m³/h |
| 6 | Circulation pump power | 0.12kW |
