BMC Composite Material Production Line

Serial Number

Product Name

quantity

Technical parameters

Configuration

A.Main powder metering and batching system

1

Main raw material warehouse

4

4 cubic meters

1. Stainless steel, support legs

2. Matching maintenance valve

3. Equipped with an airflow arch-breaking system

2

Feeding screw

4

1. Diameter 189MM

2. Variable frequency control for fast and slow acceleration

Stainless steel construction; body and blades; motor: 2.2KW, Lu'an Motor. 

2

Powder metering system

1

1. Metering speed: once every 2-3 minutes

2. Measurement range: 300-600KG

3. Measurement accuracy: 0.5-1 GK

1. Sensor: 4-wire signal coupler

2. Ingredient weighing module 3. Metering method: Net weight subtraction type 

4

Vacuum feeder

1

One-to-two unit, 11KW motor

Conveying distance: 10 meters horizontally, 5 meters vertically; Conveying capacity: 3 tons per hour.

Stainless steel

Matching valves, material level gauges, and pipelines 

5

Powder Finished Product Transfer Warehouse

2

Volume: 1 cubic meter

1. Made of stainless steel

2. Matching butterfly valve and bracket

B.Glass fiber metering system

1

Fiberglass silo

4

2.5 cubic meters

1.201 stainless steel, 1 support leg

2. Vibration arch-breaking system with 3.3mm and 6mm fibers respectively

2

Feeding screw

4

1. U-shaped spiral, 220mm in diameter

2. Variable frequency control for fast and slow acceleration

Stainless steel construction, body and blades

Motor: Lu'an Motor 

2

Metering system

4

1. Metering speed: once every 2-3 minutes

2. Measurement range: 300-600KG

3. Measurement accuracy: 0.5-1 GK

Sensor; 2. Line signal coupler;

Batching and weighing module;

Metering method: Net weight deduction type. 

C.Slurry preparation section

1

Resin, styrene storage

2

1.304 stainless steel, 1.5 cubic meters in volume

2. Matching maintenance valve

Existing resin buckets

2

Resin feeding system

4

DN40 high viscosity pump

4KW motor

Explosion-proof motor

Conveying distance:

3

Disperser

2

200L

Hydraulic lifting, explosion-proof motor

200L hopper, stainless steel agitator

Matching cover, discharge butterfly valve: set

4

Slurry batching system

2

1. Ingredient weight: 10-50KG

2.Ingredient proportioning accuracy: ±0.5

1. Sensor: Only, 4-wire signal coupler

22. Batching and weighing module set

3. Measurement method: Net weight plus weight

5

Zinc stearate reducing scale, small material weighing scale

4

120L, measuring range 1-10KG, measuring accuracy 20G

Supporting silos

Matching twin-helix feeding system

Matching material reduction metering mechanism

Matching servo motor

6

Curing agent measuring scale

2

30L, measuring range 500-2000G, measuring accuracy 20G

1. Matching silo

Equipped with a dual-pipeline material supply system

Matching material reduction metering mechanism

Matching maintenance valves and gate valves

D.Mixer connection cover

1

Cylinder, solenoid valve, hose, lifting cover

2

1000L set of mixer

1: Stainless steel seal

2: Lifting cylinder, one set of solenoid valve seat, and several accessories.

3. Lifting hose strip

2

Butterfly valves, solenoid valves, installation accessories

2

Stainless steel parts in contact with materials

1. Solid material sealing butterfly valve:

2. Liquid-sealed butterfly valve:

E.Packaging System

1.

extruder

1

1500L

The enclosure is made of stainless steel, the side panels are made of carbon steel, and the bottom assembly is made of No. 12 channel steel.motor, 

2.

Material cutting conveyor

1

1.0 meter

1. Welding fabrication; outriggers

2. Conveying: Green conveyor belts are used.

3. Motor reducer

4. Pneumatic upper and lower cutters

E.Control System

1

control cabinet

3

1 adult and 2 children

Carbon steel powder coating

2

PLC

1

S-1500

Siemens

3

touchscreen

1

15-inch piece

Kunlun

4

frequency converter

several

5.5 kW / 1.5 kW / 2.2 kW

Huichuan

5

relay

several

Schneider

6

circuit breaker

several

Chint

7

Thermal protection, soft start

several

Chint

F.Other:

1

freight

Supplier self-management

4

Kneader 2

Technical requirements for 1000L kneader

• Model and Material: NHL-1000L kneader, all parts in contact with materials are made of stainless steel plate, material 304.
• Volume: Total volume of mixing tank ≥1000L, effective volume ≥650L.
• Cooling method: The mixing cylinder jacket can be cooled by water.
• Motor power: One 45kw ordinary motor for the main motor; Gearbox model: One industrial gearbox for the main unit; Agitator speed: Fast agitator 0～45r/min, slow agitator approximately 0～31r/min.
• Agitator type and material: The agitator is an "S" shaped blade, and the agitator base is made of ZG270-450 cast steel.
• Screw type and material: The screw is an equal-body, equal-pitch screw, made of 5mm stainless steel plate by welding.
• Material and thickness of the mixing paddle: The surface of the mixing paddle is covered with a 5mm stainless steel plate, and the two ends and the blade edge are welded with a 10mm 304 stainless steel plate.
• The gap between the agitator and the bottom of the cylinder and both ends is 3-5mm, and the gap between the agitator and the side plates at both ends is about 3mm.
• Cylinder structure, material, and thickness: "W" shaped cylinder with a jacketed design inside. The inner liner of the mixing cylinder is made of 10mm 304 stainless steel plate, and the outer liner is made of 12mm Q345B carbon steel plate.
• Wall panel and side panel materials and thickness: The wall panels are made of 25mm Q235B carbon steel plate, the side panels are made of 4mm 304 stainless steel plate, and the bearing seat brackets are made of 25mm and 16mm Q235B carbon steel plate.

XI. Wall panel processing requirements: The concentricity of the spindle holes at both ends of the wall panels is 0.02mm, and the parallelism is 0.02mm.

12. Connection method between wall panel and cylinder body: The wall panel and cylinder body are sealed with high-pressure asbestos board and connected with screws .

13. Stuffing Box and Packing Requirements: Half-type stuffing box, facilitating packing removal and replacement. The stuffing box should have a pull-out stroke greater than 100mm to facilitate packing installation. The shaft end seal should have a surface roughness of Ra0.8 after machining. The shaft end seal uses PTFE packing.

XIV. Cylinder head requirements: The cylinder head is made of 4mm 304 stainless steel plate, the frame is made of 12mm 304 stainless steel plate, and the openings on the cylinder head are made according to customer requirements.

15. Electrical control cabinet requirements: The electrical control cabinet shall be equipped with an ammeter, a voltmeter, and two displays for the material temperature during forward and reverse rotation of the main unit.

16. Inverter Manufacturer: Delta; Coupling Model: The main unit and spindle use an internal and external gear coupling, made of QT600 material, self-made.

17. Bearing Type: The main unit bearings utilize double-row self-aligning roller bearings or dual bearing support. (Bearings)

The equipment has an integrated chassis, making it easy to transport and install.

5

Pipes, valves, wires and other installation accessories

A. Pipeline: 304 stainless steel; B. Valves: Servo-type corrosion-resistant; C. Wires and cables: National standard copper wire.

6

support platform

8*4*5 meters, double-layered, equipped with ladder and guardrail.

7

Explosion-proof treatment

Explosion-proof treatment (including motors, electrical components, control cabinets, and wiring) to be determined.

8

2 sets of chillers

Explosion-proof design, nominal cooling capacity 24080 kcal/h, power 28 kW, compressor 3.75*2, refrigerant: R22

The outlet water temperature is adjustable from 10 to 20 degrees Celsius (under an ambient temperature of 35 degrees Celsius).